Stone quarrying hydro bags are widely used in natural stone (marble, granite, basalt) quarrying to separate blocks from large masses in quarries. Hydro bags allow blocks of 1000 tons or more to be scrapped without the need to prepare slots to house jacks. The original thickness of the water bag is only 2 mm (0.08"), it can easily slip into a wire saw cut.
Quarry Hydro bags, also known as Water Bags, are expanding hydraulic cushions composed of two high tensile steel plates. The water bags expand under the pressure of pumped water at 30-40 bar, allowing a maximum expansion of 25-30 cm (approximately 1') and a thrust of up to 1000 tons.
The Hydro-bag is environmentally friendly as only running water (not oil as in hydraulic jacks) is the dilatation fluid. It is safe, even if the hydro-bag's cushion blows due to excessive inflation pressure there is no deflagration because water, not air, is the inflating media. The Hydro-bag does not require any maintenance, throw it away when it is no longer usable.
The thrust that can be obtained for a pillow can be up to 1000 tons. Combine two or more pads to achieve higher performance; side by side or together in packs.
The quarry hydraulic rock splitter consists of splitting cylinders and a power unit. Cylinders are powered by the high pressure power unit. Fuel tank piston and wedges are the main component of the cylinder. It needs a pre-drill hole of required depth down on the material for movement of the middle wedge. There is a valve on the top of cylinder to control piston work, when the power unit give pressure make the piston work, piston will pressure middle wedge move into bottom, and at the same time, middle wedge will push counter wedges move to sides, a huge horizontal splitting force is produced against to the hole wall, when the tension increases beyond the tensile strength of the material, a split will occur.
The gas filling tank is one of the primary pieces of equipment used in gas explosion operations, mainly utilized to transfer gases like carbon dioxide and liquid oxygen from the tank into the rock splitting tube for rock blasting. Allowed Media: LO₂, LN₂, LAr, LCO₂, LNG Design Temperature: -196°C Design Pressure: 1.59 MPa, 2.5 MPa The cylinder is designed as a cryogenic insulated pressure vessel with a double-layer vacuum structure. The inner vessel stores cryogenic liquids such as LO₂, LN₂, LAr
The detonator refers to an electrical device that triggers the melting of the connected detonator bridge wire to trigger and start the explosion in the blasting project by outputting large current or sparks, etc. It is mainly divided into power generation type and capacitor type. Precautions 1. The risk factor of this type of work is electric shock. 2. Understand the voltage level of small electrical equipment and use a power supply that matches the voltage level of small electrical equipment fo
Product Overview The 115mm O₂ Rock Demolition System Splitting Tube is a cutting-edge component designed for use in the liquid oxygen rock blasting system, providing a powerful and efficient solution for rock fragmentation in various industrial applications. This specialized tube harnesses the explosive power of liquid oxygen combined with solid combustibles, delivering superior blasting performance compared to traditional mining explosives. Key Features Exceptional Blasting Power: The 115mm spl
Product Overview The 127mm O₂ Rock Demolition System Splitting Tube is a revolutionary component designed for the gas expansion rock demolition technology, offering a safe and environmentally friendly solution for rock fragmentation. This advanced tube harnesses the power of liquid oxygen and combustible materials to generate controlled explosions, making it an ideal choice for mining, construction, and demolition projects. Key Features Controlled and Efficient Demolition: The 127mm splitting tu
O₂ Rock Demolition System Plastic Gas Filling Pipe The O₂ Rock Demolition System Plastic Gas Filling Pipe is a critical component that serves as the essential connection between the gas filling tank and the splitting tube. This disposable consumable plays a vital role in the safe and efficient transmission of liquid oxygen during rock demolition operations. Key Features Efficient Liquid Oxygen Transfer: The primary function of the plastic gas filling pipe is to facilitate the seamless transfer o
Suitable for pushing over the quarry stone after the cut is made by the diamond wire; Extremely slim makes it easy to be put into the cut made by diamond wire; Reusable for cost savings
O₂ Rock Blasting System Technology: A Powerful and Sustainable Solution The O₂ Rock Blasting System Technology revolutionizes the rock breaking and demolition industry by offering a powerful, safe, and environmentally friendly alternative to traditional mining explosives. This cutting-edge technology harnesses the explosive potential of liquid oxygen absorbed into solid combustibles, delivering superior blasting power while minimizing environmental impact and operational costs. Unparalleled Blas
Introduction At Gaea Rock, we are proud to present our advanced Hydraulic Rock Splitting Rod, a cutting-edge solution for precision rock breaking, demolition, and material separation across multiple industries. This innovative tool represents a significant leap forward in rock demolition technology, offering a safe, precise, and environmentally friendly alternative to traditional blasting methods. Technical Principle The Hydraulic Rock Splitting Rod harnesses the power of high-pressure hydraulic
Electric Hydraulic Rock Splitter Operating Instructions Introduction The electric hydraulic rock splitter, proudly manufactured and distributed by Yantai Gaea, represents a revolutionary advancement in rock-breaking technology. Combining the immense power of hydraulic force with the convenience and environmental benefits of electric power, our splitter is the ideal choice for mining, construction, and civil engineering applications where reliable and efficient rock breaking is required. Product
CO2 Rock Demolition: A Revolutionary Approach to Rock Blasting Introduction CO2 rock demolition is an innovative technology that offers a safe and efficient alternative to traditional explosive rock blasting methods. By utilizing the expansive properties of liquid carbon dioxide, this method achieves effective rock fragmentation without the associated risks and environmental concerns of conventional explosives. The Need for a Safer Rock Blasting Method Traditional explosive rock blasting has lon
Product Specifications: Diameter: 108mm Material: High-performance engineering-grade steel Reusability: Multiple use cycles Compatibility: Designed for precise CO2 rock fracturing systems Key Features: Engineered for precise and controlled rock fragmentation Capable of withstanding high-pressure liquid CO2 compression Low-temperature operation without environmental contamination Supports directional and delayed fracturing techniques Supports quick deployment in various geological environments Te
Overview: The CO2 Rock Blasting Heating Tube is a vital consumable component of the CO2 rock blasting system, specifically designed to enhance the effectiveness of rock fragmentation in various mining and construction applications. This innovative heating tube works in conjunction with the splitting tube to vaporize liquid carbon dioxide, enabling the rapid release of high-pressure gas that effectively breaks and loosens rocks. Product Features: Functionality: The heating tube is responsible for
It's widely used in coal mining, soft rock, digging pits for post brackets, digging slots, breaking concrete, frozen earth in construction and installation engineering or constructing works in casting industries. G7 G10 G15 G20 Weight 7.2 kg 10 kg 15 kg 20 kg Length 456 mm 570 mm 580 mm 485 mm Cylinder Diameter 35 mm 38 mm 42 mm 40 mm Stroke 120 mm 155 mm 155 mm 165 mm Working Pressure 0.4~0.5 MPa 0.5~0.63 MPa 0.5~0.63 MPa 0.63 MPa Impact Energy 30 J 43 J 55 J 60 J Impact Frequency 21.6 HZ 16 HZ
Integrated hydraulic rock drill and splitter is an advanced non-blasting rock-breaking equipment that can break very hard rocks. The rock drill and splitter are perfectly combined with the excavator, and the corresponding electro-hydraulic control system is added by using the original power of the excavator, realizing a multi-purpose machine. Integrated hydraulic rock drill and splitter have fast drilling speed, large splitting force, and flexible movement of the whole machine. It can work on an
Drilling and Splitting Integrated Machine: A New, Efficient, and Environmentally Friendly Rock Static Crushing Equipment The drilling and splitting integrated machine is a hydraulic-driven engineering machine that integrates drilling and splitting functions. Its core principle utilizes the characteristic that the tensile strength of rock is far lower than its compressive strength. Through integrated "drilling-splitting" operations, it achieves static crushing, offering advantages such as high ef
Suitable for pushing over the quarry stone after the cut is made by the diamond wire; Extremely slim makes it easy to be put into the cut made by diamond wire; Reusable for cost savings.
Piston rock splitter is a new type of rock-breaking equipment. Its design is inspired by our common hydraulic jack. Using a piston rock splitter requires a larger hole diameter than a hand-held rock splitter (typically 90mm, 110mm, 130mm, 150mm, 180mm, or over 200mm). No vibration, no noise, and no flying stones during the working process. The effect is immediate, there is no need to wait, and the work can be repeated without interruption. In many large rock-breaking construction sites, such as
Integrated hydraulic rock drill and splitter is an advanced non-blasting rock-breaking equipment that can break very hard rocks. The rock drill and splitter are perfectly combined with the excavator, and the corresponding electro-hydraulic control system is added by using the original power of the excavator, realizing a multi-purpose machine. Integrated hydraulic rock drill and splitter have fast drilling speed, large splitting force, and flexible movement of the whole machine. It can work on an
Integrated hydraulic rock drill and splitter is an advanced non-blasting rock-breaking equipment that can break very hard rocks. The rock drill and splitter are perfectly combined with the excavator, and the corresponding electro-hydraulic control system is added by using the original power of the excavator, realizing a multi-purpose machine. Integrated hydraulic rock drill and splitter have fast drilling speed, large splitting force, and flexible movement of the whole machine. It can work on an
Our hydraulic breaker could fit to any brand excavator from 0.5-70 ton Chisel from 35-210 mm Unit price with spare parts as below: 1: With plywood box package 2: With standard spare parts 2 chisels 2 oil piping 1 N2 gas bottle 1 tool box 1 N2 pressure gauge Deliver time: 7-15 days after down payment Deliver method: By sea or by air based on your request
Hydro Bags are expanding steel cushions whose technological brilliance lies in their basic ability to move slabs or blocks of up to 1000 tons or more without the need to prepare slots to house the jacks. Hydro Bags have a thickness of just 2mm and can easily be slipped into the diamond wire saw cut. They consists of two sheets of high tensile steel welded together using the latest laser techniques. Water is hydraulically pumped in at a pressure of 30-40 bar expanding them up to 25-30 cm resultin
Integrated hydraulic rock drill and splitter is an advanced non-blasting rock-breaking equipment that can break very hard rocks. The rock drill and splitter are perfectly combined with the excavator, and the corresponding electro-hydraulic control system is added by using the original power of the excavator, realizing a multi-purpose machine. Integrated hydraulic rock drill and splitter have fast drilling speed, large splitting force, and flexible movement of the whole machine. It can work on an
CRS Rock Splitter is the latest technology for Rock Excavation / Concrete Breaking in India. It is designed to demolish the rock & concrete economically and environment friendly means without blasting, dust, noise, vibration. By Traditional Demolition, 1) Blasting can produce huge quantity of demolition but incurs the safety problem. 2) Hydraulic Breaker can be safe but would sacrifice the production volume while causing environmental problems, - noise, dust, vibration. CRS Rock Splitter can giv
1. Gas is safer than explosives. It is not a civil explosive product, and transportation, storage, and use do not require approval. 2. There is no need for cumbersome procedures for the approval of explosives and strict supervision by the public security department. 3. There is no destructive vibration and short wave during the blasting process, the proportion of dust is reduced, and there is little impact on the surrounding environment. 4. It can be used in complex operating environments, such
Eurovinil air cushions for overturning stone blocks are reusable hundreds of times, supplied in standard size 1500×1000 – 2000×1600 – 2800×1600 mm. DEFAULT SIZES : Sizes 50X50 cm 75X75 cm 100X100 cm 150X150 cm 50×100 cm
Gas expansion rock breaking system is a complementary technology to traditional explosive blasting methods. It aims to solve the problem of prohibiting explosive blasting in mine quarries, improve mechanical mining efficiency, reduce rock breaking costs, and alleviate the contradictions caused by explosive blasting vibration. This product does not contain any hazardous chemicals. Using liquid oxygen as the gas expansion agent is easier to purchase, environmentally friendly, and pollution-free. T
Gas expansion rock breaking system is a complementary technology to traditional explosive blasting methods. It aims to solve the problem of prohibiting explosive blasting in mine quarries, improve mechanical mining efficiency, reduce rock breaking costs, and alleviate the contradictions caused by explosive blasting vibration. This product does not contain any hazardous chemicals. Using liquid oxygen as the gas expansion agent is easier to purchase, environmentally friendly, and pollution-free. T
Gas expansion rock breaking system is a complementary technology to traditional explosive blasting methods. It aims to solve the problem of prohibiting explosive blasting in mine quarries, improve mechanical mining efficiency, reduce rock breaking costs, and alleviate the contradictions caused by explosive blasting vibration. This product does not contain any hazardous chemicals. Using liquid oxygen as the gas expansion agent is easier to purchase, environmentally friendly, and pollution-free. T
Hydrobag is a pump for filling cushion with water, for borrow material excavation. Hydro bag is composed by: - pressure power unit Hydro bag with electric engine 5,5 Hp - supported wheelbarrow and water reservoir - safety and distribution valves - aspiration and pressure pipes and aspiration filter - Series of fast couplings - thrust up to 1000 tonnes, dilatation 25-30cm - supply plug and engine - saver interrupter. Cushions are available: CM 50x50, CM 80x80, CM 50X100, CM 100x100, CM 150x150.
Nowadays, most mining and quarrying industries utilize a diamond wire saw machine for bench cutting operations. This method uses a metal wire or cable assembled by diamond beads to cut the hard stone into large blocks. Many parameters classied into controllable and uncontrollable parameters aect the performance of the diamond wire saw cutting meth-od. The uncontrollable parameters are related to rock engineering properties, and controllable parameters are related to operational aspects and mac
Piston rock splitter is a new type of rock-breaking equipment. Its design is inspired by our common hydraulic jack. Using a piston rock splitter requires a larger hole diameter than a hand-held rock splitter (typically 90mm, 110mm, 130mm, 150mm, 180mm, or over 200mm). No vibration, no noise, and no flying stones during the working process. The effect is immediate, there is no need to wait, and the work can be repeated without interruption. In many large rock-breaking construction sites, such as
Core Functions: Integrates power, rock drilling, propulsion, and dust removal into one unit for rapid drilling of rock blast holes (vertical/inclined/horizontal). Features - Integrated and Efficient: Power unit and main unit are integrated, eliminating the need for external air compressors/pump stations, allowing for rapid movement and convenient relocation. - Powerful: Hydraulic/pneumatic drive provides high impact power and sufficient torque, enabling fast drilling in hard rock and adapting to
Handheld rock splitters are powerful and cost-effective alternatives to other traditional demolition tools. It is especially suitable for narrow areas where large machines cannot work and places with strict restrictions on noise and dust. The whole machine is light and flexible, easy to operate, easy to transport, and can be operated by only one person, so it can be used without any problem in confined spaces or places where large machinery is difficult to access, and can even work underwater. N
TECHNICAL SPECIFICATION Model KW 11 Power of main electric motor 1.1 Kw / 1.5 Hp Max pressure 40 bar Metal bag shim 2 / 2.5 mm Std bag dimensions 100 x 100cm Push force up to 1000 ton Weight of the machine 29 kg. Walls overturning system composed of a high pressure electric pump, wich swells some metal "pillows" in order to move big blocks and walls.
This machine is used in marble and granite quarry. It is used to push the stone. Hard chrome is applied to on piston. Its very hardened material. H6. 486 hydraulic cylinder hardened and grinding. Hydraulic pump 3 way piston polyhydron made. Oil seal of bronze Teflon is used so that it can be usable for long life. Description Machine is equipped with 2 HP.AC. Motor Hydraulic jack pushing capacity is 6 Inches & Whatever is your need. Hydraulic jack and power pack capacity 300 tons.
Special double acting hydraulic cylinder that drives a wedge, mounted upon the shaft, which, when inserted between a pair of lateral feathers, creats a considerable pressure agains the sides of the hole into which the conical assembly has been placed, thus achieving the breakage of the material.
HYDRO BAG Tipping cushions using high pressure water HIDRO-BAG offer the following advantageous: features: -doesnt ruin the block -weight a mere 8 kg - it is only 2mm thick -can be iserted in the diamond r helicoidal saw cut -has a thrust development of 300 tons -works with water, at 30 atm only. -it is provided whit rapid coupling -does not required maintenance -can be thrown after use
Hydraulic Stone Splitting Machine is widely used in stone quarries and removing the concrete building structures. The engine drives gear pump to output ultrahigh pressure and make piston rod producing strong pushing force, then the rock can be split to designed direction. They are ideal equipment to replace the secondary blasting and labor splitting. The Hydraulic Splitting Machine has four systems: diesel engine system, travel system, positioning system and the splitting system. All control but
This rock drilling and splitting machine is a special static rock-breaking device that requires no blasting. Integrating drilling and hydraulic splitting functions, it is widely used in mining, earthwork excavation, tunnel construction, building demolition, foundation reconstruction and dangerous rock removal. The equipment mainly consists of a power unit, drill rods, hydraulic splitting wedges and control systems. During operation, it first drills regular holes on rock or concrete. Then the hyd
Gas expansion rock breaking system is a complementary technology to traditional explosive blasting methods. It aims to solve the problem of prohibiting explosive blasting in mine quarries, improve mechanical mining efficiency, reduce rock breaking costs, and alleviate the contradictions caused by explosive blasting vibration. This product does not contain any hazardous chemicals. Using liquid oxygen as the gas expansion agent is easier to purchase, environmentally friendly, and pollution-free. T
Gas expansion rock breaking system is a complementary technology to traditional explosive blasting methods. It aims to solve the problem of prohibiting explosive blasting in mine quarries, improve mechanical mining efficiency, reduce rock breaking costs, and alleviate the contradictions caused by explosive blasting vibration. This product does not contain any hazardous chemicals. Using liquid oxygen as the gas expansion agent is easier to purchase, environmentally friendly, and pollution-free. T
Stone quarrying hydro bags are widely used in natural stone (marble, granite, basalt) quarrying to separate blocks from large masses in quarries. Hydro bags allow blocks of 1000 tons or more to be scrapped without the need to prepare slots to house jacks. The original thickness of the water bag is only 2 mm (0.08"), it can easily slip into a wire saw cut.
Quarry Hydro bags, also known as Water Bags, are expanding hydraulic cushions composed of two high tensile steel plates. The water bags expand under the pressure of pumped water at 30-40 bar, allowing a maximum expansion of 25-30 cm (approximately 1') and a thrust of up to 1000 tons.
The Hydro-bag is environmentally friendly as only running water (not oil as in hydraulic jacks) is the dilatation fluid. It is safe, even if the hydro-bag's cushion blows due to excessive inflation pressure there is no deflagration because water, not air, is the inflating media. The Hydro-bag does not require any maintenance, throw it away when it is no longer usable.
The thrust that can be obtained for a pillow can be up to 1000 tons. Combine two or more pads to achieve higher performance; side by side or together in packs.
The quarry hydraulic rock splitter consists of splitting cylinders and a power unit. Cylinders are powered by the high pressure power unit. Fuel tank piston and wedges are the main component of the cylinder. It needs a pre-drill hole of required depth down on the material for movement of the middle wedge. There is a valve on the top of cylinder to control piston work, when the power unit give pressure make the piston work, piston will pressure middle wedge move into bottom, and at the same time, middle wedge will push counter wedges move to sides, a huge horizontal splitting force is produced against to the hole wall, when the tension increases beyond the tensile strength of the material, a split will occur.
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What is Quarry Hydro-Bags maximum thrust force?View answer⌄
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The hydro bags expand under the pressure of water pumped at 30-40 bar, permitting a maximum dilatation of 25-30 cm (approx. 1’) and a thrust force up to 1000 tons. Couple two or more cushions to obtain higher performances; side by side or combined together in packs.
The working principle of quarry rock splitter is based on two counter wedges inserted in a pre-drilled hole. A hydraulic cylinder pushes out a centre wedge between the counter wedges to spread them apart and the rock is forced to crack.
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